Product Design

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Design Diary Template - YR 9.pptx

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Design Moodboards.pptx

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Year 12 A Level 2024 Paper 1 Scan.pptx

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Inclusive Design and Technology SEND
Aims: To provide an ambitious curriculum for all learners, including those with SEND
  • Set high expectations for all learners, recognising individual potential (DfE, 2015).
  • Offer flexible, multisensory teaching approaches to engage diverse learners (DATA, 2016).
  • Provide targeted support to develop technical skills, fostering independence and confidence (Ofsted, 2019).
  • Deliver an ambitious curriculum and equal access
Equal Access: Adapting curriculum delivery for SEND inclusion and progress
  • Implementing Universal Design for Learning (UDL) principles, offering multiple means of engagement, representation, and expression (CAST, 2018).
  • Utilising assistive technologies and adapted tools to support practical work (D&T Association, 2021).
  • Employing scaffolded learning techniques, breaking complex tasks into manageable steps (EEF, 2020).
  • Providing visual aids, step-by-step guides, and tactile resources to support understanding (NASEN, 2018).
  • Offering regular, specific feedback to guide progress and celebrate achievements (Hattie, 2009).
Our approach aligns with the SEND Code of Practice (DfE, 2015), emphasising quality first teaching and personalised support. We regularly review and adapt our practices based on pupil outcomes and the latest research in inclusive design education.
Visual research

Motivation to Make Gallery:

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Toys that Teach Gallery:

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Tools Gallery:

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Kid's Toothbrush Prototyping Gallery:

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6Rs of sustainable design:

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How things work Gallery:

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Technical Drawing Gallery:
STEM in Design and Technology

1

Investigating facts and data to make things that work well
Applying scientific and mathematical concepts to design innovative solutions, leveraging principles of mechanics, materials science, and problem-solving.

2

Integrating Emerging Technology
Incorporating cutting-edge technologies like 3D printing, CAD/CAM, and robotics to augment the design and manufacturing process.

3

Innovating useful solutions
Designing products that address real-world needs, drawing insights from user research and market analysis to create impactful, sustainable solutions.
design heroes
Design and Technology: Core Technical Principles
This overview covers the fundamental principles of design and technology, including new and emerging technologies, energy generation and storage, developments in new materials, systems approach to designing, mechanical devices, and materials and their working properties. Students will explore how these concepts shape modern product design and manufacturing processes.
New and Emerging Technologies
New and emerging technologies are constantly evolving, impacting our lives and work environments. Design technologists leverage scientific discoveries to create innovative materials and products. Technology fulfils human needs by advancing through skills like communication, design, innovation, modelling, and manufacturing. Designers and manufacturers utilise skilled people, tools, robots, and machines for efficient production. Understanding the impact of design and technology is crucial for sustainable practices that reduce energy consumption and environmental harm.

1

Communication
Advancements in digital communication technologies

2

Design and Innovation
New tools and processes for product development

3

Manufacturing
Integration of robotics and automation in production

4

Sustainability
Eco-friendly technologies and practices
Energy Generation and Storage
Renewable energy sources like wind, wave, tidal, hydroelectric, geothermal, biomass, and solar energy are increasingly important. These natural, non-finite sources can be quickly replenished. Wind turbines convert kinetic energy from wind into electricity, while tidal power harnesses the movement of water to drive generators. Nuclear power, though not renewable, provides a significant portion of global electricity through fission reactions. Each energy source has its advantages and challenges in terms of efficiency, cost, and environmental impact.
Wind Power
Utilises wind turbines to generate electricity
Solar Energy
Converts sunlight into electricity using photovoltaic cells
Nuclear Power
Generates electricity through nuclear fission reactions
Developments in New Materials
Modern materials are new inventions or recently discovered substances that offer unique properties. These can include composite materials, technical textiles, and smart materials. For instance, graphene, discovered in 2004, is 200 times stronger than steel, highly conductive, and flexible. Titanium alloys are lightweight, tough, and corrosion-resistant, making them ideal for medical applications. Polymorph and Coolmorph are low-temperature, hand-mouldable polymers useful for modelling and prototyping.

Construction News

11 materials that could shape the future of construction | Construction News

“There is amazing innovation going on in this industry – but there’s no programme to join it up.” CN is speaking to Lewis Blackwell, executive director of

Graphene
Ultra-strong, flexible, and conductive material with diverse applications
Titanium Alloys
Lightweight, durable materials ideal for medical and aerospace use
Smart Materials
Materials that change properties in response to external stimuli
Biodegradable Polymers
Environmentally friendly plastics derived from renewable sources
Systems Approach to Designing
A systems approach in design involves analysing the entire structure and behaviour of a system. It considers inputs, processes, and outputs, as well as how different parts communicate and interact. This approach is crucial for creating effective electronic systems, where inputs start a process leading to an output. Understanding the sequence from input through process to output helps in designing efficient systems. Schematic diagrams provide a representation of connections without showing the physical arrangement.
1
Input
Signals or data received by the system
2
Process
Computational or decision-making activity
3
Output
The reaction or product from the system
Mechanical Devices
Mechanical devices are crucial components in many products, converting and transmitting motion and force. Key concepts include types of motion (linear, rotary, reciprocating, and oscillating) and mechanisms like levers, pulleys, and gears. Pulleys and belts, for instance, can transmit rotary motion and force between shafts, providing mechanical advantage. Understanding these principles is essential for designing efficient and effective mechanical systems in various applications.
Gears
Transmit rotational motion and torque between shafts
Pulleys and Belts
Transfer power and motion between components
Levers
Multiply force or change its direction
Materials and Their Working Properties
Understanding the properties of materials is crucial for effective design and manufacturing. Materials are categorised into groups such as metals, polymers, textiles, and timber. Each category has distinct properties that influence its suitability for different applications. For instance, metals can be ferrous (containing iron) or non-ferrous, each with unique characteristics. Polymers include thermoplastics and thermosetting plastics, while timber can be hardwood, softwood, or manufactured boards.
Specialist Technical Principles
Specialist technical principles delve deeper into specific aspects of design and technology. This includes understanding the selection of materials or components, forces and stresses, ecological and social footprint, sources and origins, using and working with materials, stock forms, types and sizes, scales of production, specialist techniques and processes. These principles are crucial for making informed decisions in the design and manufacturing process, ensuring products are efficient, sustainable, and fit for purpose.
Material Selection
Choosing appropriate materials for specific applications
Sustainability
Considering ecological impact in design and production
Manufacturing Techniques
Employing specialist processes for efficient production
Production Scales
Understanding different levels of manufacturing output
Designing and Making Principles
The designing and making principles encompass the entire process of product development, from initial concept to final manufacture. This includes investigation, primary and secondary data, environmental, social and economic challenge, the work of others, design strategies, communication of design ideas, prototype development, selection of materials and components, tolerances, material management, specialist tools and equipment, specialist techniques and processes. These principles guide designers in creating innovative, functional, and sustainable products.

1

Research and Investigation
Gathering primary and secondary data to inform design

2

Concept Development
Generating and refining design ideas

3

Prototyping
Creating and testing initial models

4

Manufacturing
Producing the final product using appropriate techniques
Ergonomics and Anthropometrics
Ergonomics is the process of designing products and workplaces to fit the people who use them, improving human interaction and minimising the risk of injury. Anthropometric data, which involves the study of human body measurements and proportions, is crucial in this process. Designers use this data to ensure products are comfortable, safe, and efficient for users. For example, office furniture design considers factors like seat height, backrest support, and desk dimensions to promote good posture and reduce strain.

1

Body Measurements
Collecting data on human dimensions to inform design

2

Comfort and Safety
Ensuring products are comfortable and safe for users

3

Efficiency
Designing to improve user performance and reduce fatigue

4

Adaptability
Creating designs that accommodate a range of user sizes
Environmental, Social and Economic Challenges
Design and technology must address various environmental, social, and economic challenges. This includes considering the impact of product lifecycles, sustainable manufacturing practices, and ethical sourcing of materials. Designers must balance innovation with responsibility, creating products that meet consumer needs while minimising negative impacts on the environment and society. Economic factors such as production costs, market demand, and global competition also play a crucial role in design decisions. Addressing these challenges requires a holistic approach to design and manufacturing.
1
Environmental Considerations
Reducing carbon footprint and promoting sustainability
2
Social Responsibility
Ensuring ethical production and positive societal impact
3
Economic Viability
Balancing costs with market demands and profitability
4
Innovation
Developing new solutions to address global challenges
GCSE Design Technology NEA Tracking Sheet
This tracking sheet outlines the key components and requirements for the GCSE Design Technology Non-Exam Assessment (NEA). It provides a structured approach for students to follow as they work through their design and make project, from initial research and analysis through to the final prototype and evaluation. The sheet breaks down each stage of the process, detailing what should be included and providing guidance on how to approach each task.

by Joseph Porpiglia

Task Analysis and Research Planning

1

Task Analysis
Write down which task you have chosen. Analyse this to figure out what type of project you could do. Produce mind maps based on: Who would the potential customers or users be? What problems would be encountered within the context of this task? As a result, what type of projects could you choose to do?

2

Research Plan
Write a short plan using the following headings: What piece of research you will undertake, why you need this information (how will it help your project) and where you will source this information (i.e. internet/visit/existing product).

3

Research Areas
Your areas of research should be based around: A mood board, Looking at existing products, Disassembling an existing product, Finding important dimensions (measurements), Identifying a client and interviewing them, Analysing the needs and wants of your client.
Product Research and Analysis
Informative Mood Board
Create a collection of images that visually show what your project could be about. Include types of existing products, where the product could be used, types of people who may use your product, and types of colours/materials/shapes. Use labels or a traffic lighting system to show which pictures you like and could be useful and which you don't and would avoid. Include a key explaining the traffic light system.
Product Analysis
Analyse 2-3 similar products in depth. Discuss: Cost, Aesthetics, Function, Ergonomics, Quality, User, and Environment. Summarise by stating points you would include in your own design work and why, and anything you would avoid and why.
Product Disassembly
Find a similar product to what you would like to design and take it apart (or photograph different parts if disassembly is not possible). Label each part, identify potential materials, explain its function, and note any potential improvements or successful features.
Critical Dimensions and Customer Profiling
Critical Dimensions
Find measurements of people, places or products that will help you decide on the final size of your product. Show a picture of what you are measuring along with the measurements. Explain why you need to know these measurements. Possible things to measure: People, Existing products, Components, Rooms or places.
Customer Profile
Identify a shop that sells the style of products you are designing or choose a person who would use it. For a shop: Write about its background, describe the typical customer, and analyse 4 typical products sold (include photos). For a person: Describe their age range, occupation, likely living situation, disposable income, and needs.
Client Interview
Interview a potential user of your product. Write questions to find out what they want from your product. Include: Age/gender, Why they need the product, Problems it would solve, Current solutions, Budget. Support with photos of problems they encounter.
Research Analysis and Design Brief

1

Research Analysis
Summarise your research findings, stating what you have found useful for designing and making your product and what you would avoid. Cover: Mood board, Product Analysis, Product Disassembly, and Client interview.

2

Design Brief
Write an overview of your chosen project. Include: The problem you're trying to solve, Who the final product is for and why, State that you will design a solution and make a prototype, Other considerations (safety, cost, specific functions).

3

Design Specification
Outline what your final product should do, giving reasons linked to your research. Cover: User/target market, Economics/Cost, Ergonomics, Safety, Performance/Use/function, Appearance, Environment, Maintenance, and Manufacture.
Initial Ideas and Development

1

Initial Ideas (Drawings)
Create at least 5 initial ideas showing a variety of functions and materials. Include hand-drawn or CAD drawings with colour and notes. Evaluate the features you have included, summarising which ideas you like/dislike and why, what could be developed further and how. Link comments to your Specification.

2

Final Idea Development
Take an idea and work out how it will be made and function in detail. Show: How you intend to make parts of your project, How parts will function, Changes made from your original idea and why.

3

Final Solution (CAD)
Create a sheet showing your final idea. Include: A picture (hand-drawn or CAD) of your final idea with notes explaining how it meets the design specification and labels naming each part. Also include a measurement drawing or orthographic drawing showing the main measurements of the product.
Practical Development and Planning
1
Modelling and Testing
Create physical and CAD models of elements or the whole idea. Take photos/screenshots from various angles and analyse the models. Discuss their success, what you've learned, and how it affects your developed ideas.
2
Materials and Processes Research
Research potential materials and industrial processes for making your product. Compare different materials, their properties, and suitability. Explain chosen processes, how they work, and why you've selected them.
3
Components and Orthographic Drawing
Investigate pre-manufactured components, showing pictures, costs, and potential uses. Create an orthographic drawing showing 3 views of the final product with main dimensions using third angle projection.
4
Cutting List and Manufacturing Plan
Produce a table outlining required materials and components with sizes and quantities. Write a step-by-step manufacturing plan detailing processes, tools, materials, quality control checks, and contingency actions.
Manufacturing, Testing, and Evaluation
Manufacturing Diary
Keep a photographic record of making your product, including marking out, cutting, forming, assembly, and finishing. Briefly explain each photo.
Final Practical Prototype
Ensure your final practical can function for testing, is accurately made, and uses a range of challenging making processes.
Testing and Evaluation
Evaluate your product against the original specification. Test the prototype, documenting with photos and explanations. Interview your client for feedback. Reflect on modifications made during manufacturing and potential future improvements.
Final Evaluation
Summarise the success of your project, stating what went well and why, what didn't go well and how you solved it, and what you would further develop with more time and resources.
Design and Technology: Core Technical Principles
This overview covers the fundamental principles of design and technology, including new and emerging technologies, energy generation and storage, developments in new materials, systems approach to designing, mechanical devices, and materials and their working properties. Students will explore how these concepts shape modern product design and manufacturing processes.
New and Emerging Technologies
New and emerging technologies are constantly evolving, impacting our lives and work environments. Design technologists leverage scientific discoveries to create innovative materials and products. Technology fulfils human needs by advancing through skills like communication, design, innovation, modelling, and manufacturing. Designers and manufacturers utilise skilled people, tools, robots, and machines for efficient production. Understanding the impact of design and technology is crucial for sustainable practices that reduce energy consumption and environmental harm.

1

Communication
Advancements in digital communication technologies

2

Design and Innovation
New tools and processes for product development

3

Manufacturing
Integration of robotics and automation in production

4

Sustainability
Eco-friendly technologies and practices
Energy Generation and Storage
Wind Power
Harnessing the power of the wind, wind turbines convert the kinetic energy of moving air into clean, renewable electricity.
Solar Energy
Photovoltaic cells transform the sun's radiant energy into electricity, providing a sustainable source of power for homes and businesses.
Nuclear Power
Nuclear fission reactions within power plants generate large amounts of electricity through the controlled splitting of atomic nuclei.
Developments in New Materials
Modern materials are new inventions or recently discovered substances that offer unique properties. These can include composite materials, technical textiles, and smart materials. For instance, graphene, discovered in 2004, is 200 times stronger than steel, highly conductive, and flexible. Titanium alloys are lightweight, tough, and corrosion-resistant, making them ideal for medical applications. Polymorph and Coolmorph are low-temperature, hand-mouldable polymers useful for modelling and prototyping.
Graphene
Ultra-strong, flexible, and conductive material with diverse applications
Titanium Alloys
Lightweight, durable materials ideal for medical and aerospace use
Smart Materials
Materials that change properties in response to external stimuli
Biodegradable Polymers
Environmentally friendly plastics derived from renewable sources
Systems Approach to Designing
A systems approach in design involves analysing the entire structure and behaviour of a system. It considers inputs, processes, and outputs, as well as how different parts communicate and interact. This approach is crucial for creating effective electronic systems, where inputs start a process leading to an output. Understanding the sequence from input through process to output helps in designing efficient systems. Schematic diagrams provide a representation of connections without showing the physical arrangement.
1
Input
Signals or data received by the system
2
Process
Computational or decision-making activity
3
Output
The reaction or product from the system
Mechanical Devices
Mechanical devices are crucial components in many products, converting and transmitting motion and force. Key concepts include types of motion (linear, rotary, reciprocating, and oscillating) and mechanisms like levers, pulleys, and gears. Pulleys and belts, for instance, can transmit rotary motion and force between shafts, providing mechanical advantage. Understanding these principles is essential for designing efficient and effective mechanical systems in various applications.
Gears
Transmit rotational motion and torque between shafts
Pulleys and Belts
Transfer power and motion between components
Levers
Multiply force or change its direction
Materials and Their Working Properties
Understanding the properties of materials is crucial for effective design and manufacturing. Materials are categorised into groups such as metals, polymers, textiles, and timber. Each category has distinct properties that influence its suitability for different applications. For instance, metals can be ferrous (containing iron) or non-ferrous, each with unique characteristics. Polymers include thermoplastics and thermosetting plastics, while timber can be hardwood, softwood, or manufactured boards.
Specialist Technical Principles
Specialist technical principles delve deeper into specific aspects of design and technology. This includes understanding the selection of materials or components, forces and stresses, ecological and social footprint, sources and origins, using and working with materials, stock forms, types and sizes, scales of production, specialist techniques and processes. These principles are crucial for making informed decisions in the design and manufacturing process, ensuring products are efficient, sustainable, and fit for purpose.
Material Selection
Choosing appropriate materials for specific applications
Sustainability
Considering ecological impact in design and production
Manufacturing Techniques
Employing specialist processes for efficient production
Production Scales
Understanding different levels of manufacturing output
Designing and Making Principles
The designing and making principles encompass the entire process of product development, from initial concept to final manufacture. This includes investigation, primary and secondary data, environmental, social and economic challenge, the work of others, design strategies, communication of design ideas, prototype development, selection of materials and components, tolerances, material management, specialist tools and equipment, specialist techniques and processes. These principles guide designers in creating innovative, functional, and sustainable products.

1

Research and Investigation
Gathering primary and secondary data to inform design

2

Concept Development
Generating and refining design ideas

3

Prototyping
Creating and testing initial models

4

Manufacturing
Producing the final product using appropriate techniques
Ergonomics and Anthropometrics
Ergonomics is the process of designing products and workplaces to fit the people who use them, improving human interaction and minimising the risk of injury. Anthropometric data, which involves the study of human body measurements and proportions, is crucial in this process. Designers use this data to ensure products are comfortable, safe, and efficient for users. For example, office furniture design considers factors like seat height, backrest support, and desk dimensions to promote good posture and reduce strain.

1

Body Measurements
Collecting data on human dimensions to inform design

2

Comfort and Safety
Ensuring products are comfortable and safe for users

3

Efficiency
Designing to improve user performance and reduce fatigue

4

Adaptability
Creating designs that accommodate a range of user sizes
Environmental, Social and Economic Challenges
Design and technology must address various environmental, social, and economic challenges. This includes considering the impact of product lifecycles, sustainable manufacturing practices, and ethical sourcing of materials. Designers must balance innovation with responsibility, creating products that meet consumer needs while minimising negative impacts on the environment and society. Economic factors such as production costs, market demand, and global competition also play a crucial role in design decisions. Addressing these challenges requires a holistic approach to design and manufacturing.
1
2
Social Responsibility
Ensuring ethical production and positive societal impact
3
Economic Viability
Balancing costs with market demands and profitability
4
Innovation
Developing new solutions to address global challenges